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PowerTech Set - Charlie - Ford Gas & Diesel / Dodge & GM Gas
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo
Ford Gas 4.6L 5.4L 6.8L Diesel 6.0L 6.4L Exhaust Manifold Broken Bolt-ProPlate
GM 4.8, 5.3, 6.0, 6.2L Exhaust Manifold Broken Bolt -ProPlate
Dodge HEMI 5.7L V8 And 6.1L Exhaust Manifold Broken Bolt-ProPlate
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo
PowerTech Set - Charlie - Ford Gas & Diesel / Dodge & GM Gas
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo
Ford Gas 4.6L 5.4L 6.8L Diesel 6.0L 6.4L Exhaust Manifold Broken Bolt-ProPlate
GM 4.8, 5.3, 6.0, 6.2L Exhaust Manifold Broken Bolt -ProPlate
Dodge HEMI 5.7L V8 And 6.1L Exhaust Manifold Broken Bolt-ProPlate
Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo

Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo

ProMAXX Tool

Part #: PMXPWT220PRO
PMXPWT220PRO – PowerTech Set - CHARLIE EMR Includes:

    The kit includes USA-made, machine-shop-grade drill bits designed for high-performance broken exhaust manifold bolt repair

  • PMXRII200 – (Ford Gas 4.6L, 5.4L, 6.8L Diesel 6.0L, 6.4L) ProPlate
  • PMXMII200 – (GM 4.8L, 5.3L, 6.0L, 6.2L) ProPlate
  • PMXA200 – (Dodge HEMI 5.7L V8 and 6.1L) ProPlate
  • PMXPPF008500 - ProPlate Fasteners (Set of 2)
  • PMXPPB2125 - ProBushing SML
  • PMXPPB2188 - ProBushing MED
  • PMXPPB2266 - ProBushing LRG
  • PMXPPB2320 - ProBushing TAP (8MM)
  • PMXPSSC125-STD - Threaded Cobalt Standard - ¼ x 28 TPI x 1.50” cutting length
  • PMXPSSC188-STD - Threaded Cobalt Stub - ¼ x 28 TPI x 1.50” cutting length
  • PMXPSSC266-STD - Threaded Cobalt Stub - ¼ x 28 TPI x 1.84” cutting length
  • PMXPPT0080125 – ProTap 8mm X 125
  • PMXPDT250 - Power Drive Drill Adapter
  • PMXPSSCADPTR – Chuck Adapter ¼ x 28 TPI .375 Dia. X .75
  • PMXPPT188 - ProTractor STD, 3/16”
  • PMXPPL001 - ProLube Cutting Fluid
    • (Kit contents subject to change)
Compatible Engine Models:
  • Ford (Gas): 4.6L, 5.4L V8, 6.8L V10
  • Ford (Diesel): 6.0L, 6.4L
  • Dodge (Gas): 5.7L, 6.1L
  • GM (Gas): 1999–2013: LS 4.8L, 5.3L, 6.0L, 6.2L, 2014–Current: 5.3L, 6.0L, 6.2L

The POWERTECH SET - CHARLIE Broken Exhaust Manifold Bolt Repair Kit by ProMAXX Tool is a USA-made solution designed for precise, efficient repairs, saving professional technicians valuable time.

Key Features

  • Precision: Guide plates align perfectly with the cylinder head for accurate bolt repairs.
  • Speed: Repairs take about 15 minutes per bolt, dramatically reducing downtime.
  • Versatility: Includes premium tooling and plates for Ford, GM, and CDJR engines.
  • Savings: Combo Kit and shared tooling Saves You up to $300.
$799.95
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Exhaust Manifold Broken Bolt Repair Kit Ford, Dodge, Ram, Jeep, GM Combo

POWERTECH SET - CHARLIE: ONE KIT - 20 ENGINES

PowerTech Set - CHARLIE ProKit Part #: PMXPWT220PRO

PowerTech Set – CHARLIE: Exhaust Manifold Bolt Repair Combo Kit for Gas and Diesel Engines: Ford 4.6L, 5.4L V8, and 6.8L V10 Gas, 6.0L, 6.4L Diesel; Dodge 5.7L and 6.1L; GM 1999-2013: LS 4.8L, 5.3L, 6.0L, 6.2L, GM 2014-Current: 5.3L, 6.0L, and 6.2L. Thanks to shared tooling, one kit repairs 20 different gas engines. Three popular jig guide plates are included, one for each of these Ford, GM and CDJR engines. Includes Guide Plates: FORD - Rocky II/ GM - Mikey II/ CDJR - Alan.

ProMAXX Tool has carefully engineered this solution to eliminate the guesswork and make the repair process as straightforward as possible. This means you can save valuable time and reduce the likelihood of costly mistakes.

With a focus on book time saved, return on investment, and increased productivity, experienced technicians can follow the provided instructions and use this kit to make the broken exhaust manifold bolt repair in approximately 15 minutes per bolt.

Ideal for shops that work on a variety of different vehicles. SAVE UP TO $300 and get a boatload of more stuff.

Type of Hose :
Type of fiiting :
Thread Size :
SCFM :
PSI range :

POWERTECH SET - CHARLIE Exhaust Manifold Bolt Repair Combo Kit

POWERTECH SET - CHARLIE: ONE KIT REPAIRS 20 ENGINES

What is the POWERTECH SET - CHARLIE Broken Exhaust Manifold Bolt Repair Kit?

The POWERTECH SET - CHARLIE Exhaust Manifold Broken Bolt Stud Repair Combo Kit is a USA-made solution from ProMAXX Tool designed to dramatically reduce repair times. This kit allows professional vehicle technicians and skilled mechanics to perform broken exhaust manifold bolt repairs quickly and move on to other jobs.

  • 3 guide plates specifically designed for Ford, GM, and CDJR engines.
  • Easy-to-follow instructions and schematics.
  • Drill bit tooling to access broken bolts on the manifold.

Exhaust Manifold Bolt Guide plates included:

  • FORD - Rocky II (Ford Gas 4.6L 5.4L 6.8L Diesel 6.0L 6.4L)
  • GM - Mikey II (GM 4.8L, 5.3L, 6.0L, 6.2L )
  • CDJR - Alan (Dodge HEMI 5.7L V8 and 6.1L)

Make Broken Exhaust Manifold Bolt Repair Fast...ProMAXX Fast!

This kit is designed to save time and boost productivity for experienced technicians. With clear instructions, the guide plates allow you to complete a broken exhaust manifold bolt repair in about 15 minutes per bolt (*timing may vary based on conditions).

Exhaust Manifold Bolt Repair Combo Kit Key benefits:

  • Precision: The guide plate bolts directly to the cylinder head, ensuring accurate repairs.
  • Speed: Repairs are completed in a fraction of the time compared to other methods.

*Note: Timing may vary based on factors like previous repair attempts or multiple broken bolts. ProMAXX recommends using additional drill bits or a Broken EZ Out/Extractor Repair Kit for complex repairs.

How Does the POWERTECH SET - CHARLIE Exhaust Manifold Bolt Repair Kit Work?

    The ProMAXX POWERTECH SET is engineered for accuracy and reliability. This kit offers perfect alignment with the cylinder head through its proprietary screw-in bushings and mating angles.

    Here's how the kit works:

    • ProPlates: Bolt securely in place with precision fasteners.
    • Repeatable results: Achieve predictable outcomes with each use.
    • Dead-center accuracy: Ensures that the drill bit is perfectly aligned with the broken bolt hole.

    Unlike other kits that rely on clamps or slip-fit bushings, ProMAXX’s system ensures a dead-center drill on every use.

Handling Previous Repairs or Complex Issues

    For prior botched repair attempts or complex cases, the ProKit's larger plate holes accommodate the Thread Repair Kit. This additional kit includes:

    • Bushings
    • Bits
    • Black-oxide coated inserts

    These components ensure that even complicated repairs return the cylinder head to factory condition.

Premium Drill Bit Tooling Included

    ProMAXX Tool provides machine-shop grade drill bits made in the USA, featuring a 135° cutting angle with a split point design. This high-quality tooling:

    • Prevents walking during drilling.
    • Is ideal for curved shapes and alloy or stainless steel materials.
    • Reduces bit breakage with smaller chips and less clogging.

    Follow the user guide carefully to ensure proper use of the drill bits and maximize the effectiveness of the Exhaust Manifold Repair Kit.

See ProMAXX Tool Exhaust Manifold Broken Bolt Repair Kits in Action!

Steps to Fix a Broken Exhaust Manifold Bolt with the POWERTECH SET - CHARLIE

Follow these steps for a successful repair:

  1. Mount the ProPlates: Attach them to the cylinder head.
  2. Insert ProBushings and ProDrill bits: These guide the tooling for accuracy.
  3. Set the cutting edge: Position the drill bit for extraction.
  4. Go Extractorless™ if necessary: In some cases, you can drill the bolt out entirely without extraction tools.

For any difficulties or extraction failures, ProMAXX offers 24/7 technical support at 724-941-0941.

Why Choose the POWERTECH SET - CHARLIE for Broken Exhaust Manifold Bolt Repair?

    CHARLIE - Exhaust Manifold Bolt Repair Combo Kit Key Advantages:

    • Versatility: Repairs 20 different engine types with shared tooling.
    • Speed: Interchangeable bushings and Extractorless™ capability streamline the process.
    • Maneuverability: 1/3 smaller than other drill guides, allowing for "On The Truck" repairs.
    • Precision: Engineered with .001” accuracy for unparalleled precision.

Made in the USA

The POWERTECH SET - CHARLIE is proudly patented, manufactured, and assembled in the USA, using materials sourced from American suppliers.

If Done right, ProMAXX Tool Exhaust Manifold Repair Kits Work 100% of the Time

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